Current Issue : April - June Volume : 2021 Issue Number : 2 Articles : 5 Articles
In this paper, a state of the art on computer simulation and prediction of wear in mechanical components is reviewed. Past and recent developments as well as approaches employed in the simulation and prediction of wear are reviewed. In particular, the wear models, contact analysis schemes, and wear evolution prediction procedures as well as their application to the mechanical components (including cam-follower, gears, bearings, and cylinder/piston/piston ring wear) are reviewed. Recommendations and suggestions on possible directions for further research studies are also presented....
The aim of the present research is to characterize both experimentally and numerically journal bearings with low radial clearances for rotors in small-scale applications (e.g., microgas turbines); their diameter is in the order of ten millimetres, leading to very small dimensional clearances when the typical relative ones (order of 1/1000) are employed; investigating this particular class of journal bearings under static and dynamic loading conditions represents something unexplored. To this goal, a suitable test rig was designed and the performance of its bearings was investigated under steady load. For the sake of comparison, numerical simulations of the lubrication were also performed by means of a simplified model. The original test rig adopted is a commercial rotor kit (RK), but substantial modifications were carried out in order to allow significant measurements. Indeed, the relative radial clearance of RK4 RK bearings is about 2/100, while it is around 1/1000 in industrial bearings. Therefore, the same original RK bearings are employed in this new test rig, but a new shaft was designed to reduce their original clearance. The new custom shaft allows to study bearing behaviour for different clearances, since it is equipped with interchangeable journals. Experimental data obtained by this test rig are then compared with further results of more sophisticated simulations. They were carried out by means of an in-house developed finite element (FEM) code, suitable for thermoelasto-hydrodynamic (TEHD) analysis of journal bearings both in static and dynamic conditions. In this paper, bearing static performances are studied to assess the reliability of the experimental journal location predictions by comparing them with the ones coming from already validated numerical codes. Such comparisons are presented both for large and small clearance bearings of original and modified RKs, respectively. Good agreement is found only for the modified RK equipped with small clearance bearings (relative radial clearance 8/1000), as expected. In comparison with two-dimensional lubrication analysis, three-dimensional simulation improves prediction of journal location and correlation with experimental results....
Bearing ring residual stress test data obtained by μ-360 s residual stress analyzer have the characteristics of unknown probability distribution and limited samples. For this problem, this study introduces the uncertainty and proposes a grey relation method to estimate the true value of the bearing ring residual stress. Based on poor information theory (incomplete and insufficient information for the characteristic presented in the subject investigated) and by fusing the membership function method, maximum membership method, rolling mean method, and bootstrap method, the true value sequence of the residual stress is obtained. On this basis, true value fusion is implemented again using the grey bootstrap method, and the estimated true value of the residual stress for the bearing ring was obtained. The results show that the residual stresses of bearing rings are fused by multiple methods, and the overall estimated true value of the residual stress of the bearing ring is −578MPa. Owing to different processing techniques, the true value of the residual stress varies in different parts of the ring as follows: −918MPa on the large end surface of the ring, −673MPa on the small end face of the ring, −228MPa at the vertical test point on the outer surface of the ring, and −231MPa at the parallel test point on the outer surface of the ring. The error between the estimated true value obtained using the grey relation method and that obtained through the fusion of multiple methods is generally 10% or less, thereby confirming the effectiveness of the grey relation method....
The impact between a rotating link and a solid flat surface is considered. For the impact, we consider three distinct periods: elastic period, elastoplastic period, and restitution period. A Hertzian contact force is considered for the elastic period. Nonlinear contact forces developed from finite element analysis are used for the remaining two phases. The tangential effect is taken into account considering a friction force that combines the Coulomb dry friction model and a viscous friction function of velocity. Simulations results are obtained for different friction parameters. An experimental setup was designed to measure the contact time during impact. The experimental and simulation results are compared for different lengths of the link....
A novel assembled self-centering variable friction (SCVF) brace is proposed which is composed of an energy dissipation system, a self-centering system, and a set of force transmission devices. The hysteretic characteristics and energy dissipation of the SCVF brace with various parameters from low-cyclic loading tests are presented. A finite element model was constructed and tested under simulated examination for comparative analysis. The results indicate that the brace shows an atypical flag-type hysteresis curve. The SCVF brace showed its stable self-centering ability and dissipation energy capacity within the permitted axial deformation under different spring and friction plates. A larger deflection of the friction plate will make the variable friction of this SCVF brace more obvious. A higher friction coefficient will make the energy dissipation capacity of the SCVF brace stronger, but the actual friction coefficient will be lower than the design value after repeated cycles. The results of the fatigue tests showed that the energy dissipation system formed by the ceramic fiber friction blocks and the friction steel plates in the SCVF brace has a certain stability. Thefinite element simulation results are essentially consistent with the obtained test results, which is conducive to the use of finite element software for calculation and structural analysis in actual engineering design....
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